Theon took 661 lb out of a 964 and left the silhouette alone

Theon’s latest commission starts as a 35-year-old Porsche 911 (964), gets stripped to a bare shell, and comes back wearing an entirely carbon fiber body. It weighs 2,535 lb. The silhouette barely changes.

Oak Green Neo Metallic does the talking on the surface, an evolution of Porsche’s classic Oak Green with champagne script and champagne wheels. Underneath sits a 4.0-liter air-cooled flat-six making 419 hp, driving the rear wheels through a five-speed manual gearbox the client specified himself, on a car built for British back roads.

Theon Design commissionsOne-off commission
419 hp from a 4.0-liter air-cooled flat-six · 2,535 lb under a full carbon fiber body · 18 months a car, one client at a time

Carbon fiber under a familiar silhouette

The bodywork, bumpers and lower sill panels are F1-grade carbon fiber from a composites supplier that works exclusively for Theon, and the interior trim panels are carbon too.

Rear three-quarter view of the Theon Design 964 commission showing carbon fiber rear panel, champagne PORSCHE script and quad exhausts
Carbon runs from the bumpers to the sill panels, and the champagne script is matched on the calipers

Each donor car is stripped to a bare shell, then restored and re-engineered piece by piece so a 35-year-old structure can carry the upgraded powertrain and chassis. The workshop sits in Oxfordshire, in the middle of the UK’s Motorsport Valley.

Theon quotes a saving of about 661 lb (300 kg) against the steel-bodied car, the biggest single cut in the build.

The shape takes its cues from Porsche’s early RS and ST cars, right down to machined aluminum mirrors in the style of the 991 Speedster concept. The finished coupe weighs 2,535 lb (1,150 kg) while looking like a well-kept original.

The tradeoff cuts both ways: the original steel panels are gone for good, though every carbon panel follows the 964’s scanned shape closely enough that the eye goes looking for the difference.

The restraint is deliberate.

A 4.0-liter flat-six and a gearbox picked for the long way home

The engine is Porsche’s air-cooled flat-six at 4.0 liters, naturally aspirated, making 419 hp and 322 lb-ft of torque, with the sharp throttle response a decade of Theon development has been refining, with its mechanical character intact.

Close-up of the G50 five-speed gear lever and carbon fiber center console in the Theon Design commission
The five-speed G50 lever the client picked over the closer-stacked six-speed

Drive-by-wire brings selectable maps, including a town mode.

The client picked the five-speed G50 manual over Theon’s closer-stacked 993 RS-spec six-speed, trading ratio steps for long-distance calm.

Theon quotes 0 to 60 mph in about 4.0 seconds, with 993 RS brakes handling the stopping.

Power runs to the rear wheels only.

Four seconds, no turbos, no paddles.

Semi-active dampers tuned for broken British roads

TracTive semi-active dampers and bespoke spring rates sit under the car, calibrated for the balance of handling and ride comfort this client asked for, with an individually tuned steering package alongside.

Side profile of the Oak Green Theon Design 964 commission at dusk outside the Oxfordshire workshop, headlights on
Seventeen-inch wheels and taller sidewalls, chosen for the roads this car will actually live on

The 17-inch wheels wear Michelin Pilot Sport tires, and the taller sidewalls add compliance where the surface falls apart, which on British back roads is most of it.

The brief was body control and sharp turn-in that still soaks up broken tarmac.

Sharp turn-in, soft landings.

Beechwood and nubuck, with heat that doesn’t wait for the engine

The cabin is trimmed in Beechwood semi-aniline and nubuck leather with champagne details that echo the exterior, and Recaro CS seats split the difference between long-distance comfort and real support.

Beechwood semi-aniline and nubuck cabin of the Theon Design commission with Recaro CS seats and five-dial dash
Beechwood semi-aniline and nubuck over the 964’s original cockpit architecture, Recaro CS seats included

The 964’s cockpit architecture stays put, five-dial dash and all, but the window switches are now milled from aluminum.

A fully electric heating and air-conditioning system replaces the original heat exchangers, so warmth arrives on a cold morning without waiting for the engine to warm up, and the swap drops complexity along with about 4 to 7 lb.

Hidden below the trim, a lightweight MIL-spec wiring loom replaces the bulky original harness and saves about 55 lb (25 kg) on its own, part of the same subtraction program as the climate system.

The luxury here is subtraction.

Ten years in, restraint is still the house style

Adam Hawley founded Theon in 2016 after senior design roles at BMW, Jaguar, Land Rover and Lotus, and this anniversary car was developed over 18 months with the client involved in every decision that shaped its character.

Rear view of the Theon Design 964 commission on a cobbled lane, champagne PORSCHE lettering across the tail
The tail wears the champagne script that the wheels and calipers match

His standard for a change is simpler than a spec sheet. Belonging beats novelty.

“We don’t measure progress by the changes we introduce, but by how naturally each enhancement belongs to the car,” Hawley says.

A configurator opens the commission process to clients worldwide, North American buyers get on-the-ground support through Humble House, and the first Theon R is in build in Oxfordshire with more than 500 hp on the sheet.

It’s built for the collector who wants to drive the icon hard, and it’s the wrong car for anyone counting original panels.

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